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Hypertherm Powermax45 SYNC Plasma Cutter

Item #

Powermax45

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1
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hypertherm precision gouging, hypertherm torches, powermax plasma systems, hypertherm plasma consumables, hypertherm cutting machine, hypertherm cutting parts

For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.

Powermax45 Sync – Benefits

Simplify operations and boost productivity

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
  • Industry-leading reliability
    • SmartSYNC torches are engineered for rugged, industrial environments.
    • SpringStart™ technology ensures consistent starting and a more reliable torch.
    • Industry-leading reliability reduces production downtime.

Powermax45 SYNC plasma cutter

Specifications

Cut and gouge capacities

Capacity Thickness Cut speed
Recommended 16 mm (5/8″) 500 mm/min (20 ipm)
Severance (hand cutting) 29 mm (1-1/8″) 125 mm/min (5 ipm)
Pierce* 12 mm (1/2″)

*Pierce rating for handheld use or with automatic torch height control.

Gouge capacity Metal removal rate Groove profile
Typical gouge 3.4 kg (7.5 lbs.) per hour 3,2 mm D x 6,8 mm W (0.12″ D x 0.26″ W)

Specifications – CE/CCC

Input voltages (± 10%) 230 V, 1-PH, 50/60 Hz

400 V, 3-PH, 50/60 Hz

Input current @ 6.9 kW 230 V, 1-PH, 33 A

400 V, 3-PH, 10 A

Output current 9–45 A
Rated output voltage 155 VDC
Duty cycle @ 40° C (104° F)  

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

 

Open circuit voltage (OCV) 275 VDC 200-240 V

265 VDC 400 V

Weight with 6.1 m (20′) torch 15 kg (33 lbs.)

CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.

Description

For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.

Powermax45 Sync – Benefits

Simplify operations and boost productivity

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
  • Industry-leading reliability
    • SmartSYNC torches are engineered for rugged, industrial environments.
    • SpringStart™ technology ensures consistent starting and a more reliable torch.
    • Industry-leading reliability reduces production downtime.

Powermax45 SYNC plasma cutter

Specifications

Cut and gouge capacities

Capacity Thickness Cut speed
Recommended 16 mm (5/8″) 500 mm/min (20 ipm)
Severance (hand cutting) 29 mm (1-1/8″) 125 mm/min (5 ipm)
Pierce* 12 mm (1/2″)

*Pierce rating for handheld use or with automatic torch height control.

Gouge capacity Metal removal rate Groove profile
Typical gouge 3.4 kg (7.5 lbs.) per hour 3,2 mm D x 6,8 mm W (0.12″ D x 0.26″ W)

Specifications – CE/CCC

Input voltages (± 10%) 230 V, 1-PH, 50/60 Hz

400 V, 3-PH, 50/60 Hz

Input current @ 6.9 kW 230 V, 1-PH, 33 A

400 V, 3-PH, 10 A

Output current 9–45 A
Rated output voltage 155 VDC
Duty cycle @ 40° C (104° F)  

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

 

Open circuit voltage (OCV) 275 VDC 200-240 V

265 VDC 400 V

Weight with 6.1 m (20′) torch 15 kg (33 lbs.)

CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.

Dimensions with handles 442 mm D; 173 mm W; 357 mm H (17.4″ D; 6.8″ W; 14.1″ H)
Gas supply Cutting: air (clean, dry, and oil-free), nitrogen, F5

Gouging: air (clean, dry, and oil-free), nitrogen, F5

Marking: air (clean, dry, and oil-free)

Recommended gas inlet flow rate/pressure 188 I/min @ 5.9 bar (400 scfh 6.7 scfm @ 90 psi)
Input power cable length 3 m (10′)
Power supply type Inverter – IGBT
Engine drive requirement 12.5 kVA (10 kW) for full 45 A output
Electrical efficiency 90%
Recyclability 100%
Warranty Power supply: 6-year, Torch: 1-year

ORDERING INFORMATION – CE/CCC

(CE – For use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.)

Below are the standard system configurations, which include a power supply, torch or torches, work cable, 1-2 cartridges, and product information.

75° hand torch 75° and 15°
hand torch
  180° full-length
machine torch
180° full-length machine torch
and 75° hand torch
Torch lead length 6,1 m
(20′)
15,2 m
(50′)
6,1 m (20′)
and 7,6 m
(25′)
  7,6 m
(25′)
15,2 m
(50′)
7,6 m (25′)
and 6,1 m (20′)
X = With remote pendant   X X
Powermax45 SYNC power supplies Handheld   Mechanized
400 V CE/CCC standard power supply 088565 088566
400 V CE/CCC power supply with CPC port and voltage divider 088567 088585 088586
230 V CE/CCC standard power supply 088568
230 V CE/CCC power supply with CPC port and voltage divider 088569 088587

 

CUSTOM CONFIGURATIONS – CE/CCC

Select power supply, torch, work cable, cartridge, and other components.

Power supply option Standard With CPC port and voltage divider With CPC port, voltage divider and serial port
Powermax45 SYNC 400 V CE/CCC 088574 088575 088576
Powermax45 SYNC 230 V CE/CCC 088577 088578 088579

 


~ AVAILABLE FOR ALL SYSTEMS ~

 

Torch options

View the Torches and Consumables section below for torch and cartridge options.

 

Cable options

Work cables Control cables
Cable length Hand clamp Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7.6 m (25′) 223595 128650 228350 023206 223236 223239
15.2 m (50′) 223596 128651 228351 023279 223237 223240
22.8 m (75′) 223127 128652

Hypertherm: The World’s #1 Requested Plasma Brand

Description

For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.

Powermax45 Sync – Benefits

Simplify operations and boost productivity

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
  • Industry-leading reliability
    • SmartSYNC torches are engineered for rugged, industrial environments.
    • SpringStart™ technology ensures consistent starting and a more reliable torch.
    • Industry-leading reliability reduces production downtime.

Powermax45 SYNC plasma cutter

Specifications

Cut and gouge capacities

Capacity Thickness Cut speed
Recommended 16 mm (5/8″) 500 mm/min (20 ipm)
Severance (hand cutting) 29 mm (1-1/8″) 125 mm/min (5 ipm)
Pierce* 12 mm (1/2″)

*Pierce rating for handheld use or with automatic torch height control.

Gouge capacity Metal removal rate Groove profile
Typical gouge 3.4 kg (7.5 lbs.) per hour 3,2 mm D x 6,8 mm W (0.12″ D x 0.26″ W)

Specifications – CE/CCC

Input voltages (± 10%) 230 V, 1-PH, 50/60 Hz

400 V, 3-PH, 50/60 Hz

Input current @ 6.9 kW 230 V, 1-PH, 33 A

400 V, 3-PH, 10 A

Output current 9–45 A
Rated output voltage 155 VDC
Duty cycle @ 40° C (104° F)  

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

 

Open circuit voltage (OCV) 275 VDC 200-240 V

265 VDC 400 V

Weight with 6.1 m (20′) torch 15 kg (33 lbs.)

CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.

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