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Hypertherm Powermax105 SYNC Plasma Cutter 059692

Item #

059692

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hypertherm precision gouging, hypertherm torches, powermax plasma systems, hypertherm plasma consumables, hypertherm cutting machine, hypertherm cutting parts

The Powermax105 SYNC® is a next-generation, professional-grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 32 mm (1-1/4″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches, and a revolutionary single-piece cartridge that provides trackable utilization data.

The Powermax105 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance, and streamlined consumable inventory management.

Powermax105 Sync – Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimise operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximise performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Powermax105 SYNC plasma cutter and consumables | Hypertherm

Specifications

Cut and gouge capacities

Cut capacity Thickness Cut speed
Recommended 32 mm (1-1/4″) 500 mm/min (20 ipm)
38 mm (1-1/2″) 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2″) 125 mm/min (5 ipm)
Pierce* 22 mm (7/8″)

*Pierce rating for handheld use or with automatic torch height control

Gouge capacity Metal removal rate Groove profile
Typical gouge 8,6 kg (19.1 lbs.) per hour 6,6 mm D x 6,0 mm W (0.26″ D x 0.24″ W)

Specifications – CE/CCC

Input voltages (± 10%) 200-600 V, 3-PH, 50/60 Hz
Input current @ 16.8 kW 380-400 V, 3-PH, 50/60 Hz
Output current 30–105 A
Rated output voltage 160 VDC
Duty cycle @ 40° C (104° F) 70% @ 105 A, 240 V, 3-PH

80% @ 105 A, 400 V, 3-PH

100% @ 94 A, 400 V, 3-PH

100% @ 88 A, 230 V, 3-PH

Open circuit voltage (OCV) 288 VDC
Weight with 7,6 m (25′) torch 230-400 V: 42.7 kg (94 lbs.)

39.4 kg (87 lbs.)

Description

The Powermax105 SYNC® is a next-generation, professional-grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 32 mm (1-1/4″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches, and a revolutionary single-piece cartridge that provides trackable utilization data.

The Powermax105 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance, and streamlined consumable inventory management.

Powermax105 Sync – Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimise operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximise performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Powermax105 SYNC plasma cutter and consumables | Hypertherm

Specifications

Cut and gouge capacities

Cut capacity Thickness Cut speed
Recommended 32 mm (1-1/4″) 500 mm/min (20 ipm)
38 mm (1-1/2″) 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2″) 125 mm/min (5 ipm)
Pierce* 22 mm (7/8″)

*Pierce rating for handheld use or with automatic torch height control

Gouge capacity Metal removal rate Groove profile
Typical gouge 8,6 kg (19.1 lbs.) per hour 6,6 mm D x 6,0 mm W (0.26″ D x 0.24″ W)

Specifications – CE/CCC

Input voltages (± 10%) 200-600 V, 3-PH, 50/60 Hz
Input current @ 16.8 kW 380-400 V, 3-PH, 50/60 Hz
Output current 30–105 A
Rated output voltage 160 VDC
Duty cycle @ 40° C (104° F) 70% @ 105 A, 240 V, 3-PH

80% @ 105 A, 400 V, 3-PH

100% @ 94 A, 400 V, 3-PH

100% @ 88 A, 230 V, 3-PH

Open circuit voltage (OCV) 288 VDC
Weight with 7,6 m (25′) torch 230-400 V: 42.7 kg (94 lbs.)

39.4 kg (87 lbs.)

Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H)
Gas supply Clean, dry, oil-free air or nitrogen
Recommended inlet gas flow rate Cutting: 260 I/min @ 6.2 bar (550 scfh, 9.1 scfm @ 90 psi)

Gouging: 260 I/min @ 4.8 bar (550 scfh, 9.1 scfm @ 70 psi)

Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 30 kW or 37.5 kVA for full 105 A output
Electrical efficiency 91%
Recyclability 100%
Warranty Power supply: 6-year, Torch: 1-year

 

Extended reach cutting
For improved visibility and accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility and accessibility when gouging in confined spaces
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Flush cutting
For cutting closer to base materials using a 45 degree
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Mechanized cutting
For portable automation and table cutting

ORDERING INFORMATION – CE/CCC

(CE – For use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.)

Below are the standard system configurations, which include a power supply, torch or torches, work cable, 3-4 cartridges, and product information. Some configurations may include additional items such as a remote pendant and communication cables.

75° hand torch 75° and 15°
hand torch
  180° full-length
machine torch
180° full-length machine torch
and 75° hand torch
Torch lead length 7,6 m
(25′)
15,2 m (50′) 7,6 m
(25′)
  7,6 m
(25′)
10,7 m
(35′)
15,2m
(50′)
X = With remote pendant         X     X  
Powermax105 SYNC power supplies Handheld   Mechanized
380-400 V CE standard power supply 059690 059691 059692        
380-400 V CE power supply with CPC port and voltage divider 059697 059680     059694 059693   059695 059681
380-400 V CE power supply with CPC port, voltage divider, and serial port           059697 059765  

 

059698
230-400 V CE/CCC standard power supply 059679 059680       059682    059683
230-400 V CE/CCC power supply with CPC port and voltage divider           059682     059683
230-400 V CE/CCC power supply with CPC port, voltage divider, and serial port           059712 059764  

 

 

CUSTOM CONFIGURATIONS – CE/CCC

Select power supply, torch, work cable, cartridge, and other components.

Power supply option Standard With CPC port and voltage divider With CPC port, voltage divider and serial port
Powermax105 SYNC 380-400 V CE/CCC 059708 059709 059710
Powermax105 SYNC 230-400 V CE/CCC 059701 059702 059703

Hypertherm: The World’s #1 Requested Plasma Brand

Description

The Powermax105 SYNC® is a next-generation, professional-grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 32 mm (1-1/4″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches, and a revolutionary single-piece cartridge that provides trackable utilization data.

The Powermax105 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance, and streamlined consumable inventory management.

Powermax105 Sync – Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimise operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximise performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Powermax105 SYNC plasma cutter and consumables | Hypertherm

Specifications

Cut and gouge capacities

Cut capacity Thickness Cut speed
Recommended 32 mm (1-1/4″) 500 mm/min (20 ipm)
38 mm (1-1/2″) 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2″) 125 mm/min (5 ipm)
Pierce* 22 mm (7/8″)

*Pierce rating for handheld use or with automatic torch height control

Gouge capacity Metal removal rate Groove profile
Typical gouge 8,6 kg (19.1 lbs.) per hour 6,6 mm D x 6,0 mm W (0.26″ D x 0.24″ W)

Specifications – CE/CCC

Input voltages (± 10%) 200-600 V, 3-PH, 50/60 Hz
Input current @ 16.8 kW 380-400 V, 3-PH, 50/60 Hz
Output current 30–105 A
Rated output voltage 160 VDC
Duty cycle @ 40° C (104° F) 70% @ 105 A, 240 V, 3-PH

80% @ 105 A, 400 V, 3-PH

100% @ 94 A, 400 V, 3-PH

100% @ 88 A, 230 V, 3-PH

Open circuit voltage (OCV) 288 VDC
Weight with 7,6 m (25′) torch 230-400 V: 42.7 kg (94 lbs.)

39.4 kg (87 lbs.)

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