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Hypertherm Powermax85 SYNC Plasma Cutter

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Powermax85

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hypertherm precision gouging, hypertherm torches, powermax plasma systems, hypertherm plasma consumables, hypertherm cutting machine, hypertherm cutting parts

The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data.

The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

Powermax85 Sync – Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimize operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Powermax85 SYNC plasma cutter and consumables | Hypertherm

Specifications

Cut and gouge capacities

Cut capacity Thickness Cut speed
Recommended 25 mm (1″) 500 mm/min (20 ipm)
32 mm (1-1/4″) 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)

*Pierce rating for handheld use or with automatic torch height control

Gouge capacity Metal removal rate Groove profile
Typical gouge 8,2 kg (18.2 lbs.) per hour 3,5 mm D x 6,6 mm W (0.14″ D x 0.26″ W)

Specifications – CE/CCC

Input voltages (± 10%) 400 V, 3-PH, 50/60 Hz
Input current @ 12.2 kW 380/400 V, 3-PH, 20.5/19.5 A
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 40° C (104° F) 60% @ 85 A, 380–400 V, 3-PH

100% @ 66 A, 380–400 V, 3-PH

Open circuit voltage (OCV) 270 VDC
Weight with 7,6 m (25′) torch 23.5 kg (52 lbs.)

CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.

Description

The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data.

The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

Powermax85 Sync – Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimize operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Powermax85 SYNC plasma cutter and consumables | Hypertherm

Specifications

Cut and gouge capacities

Cut capacity Thickness Cut speed
Recommended 25 mm (1″) 500 mm/min (20 ipm)
32 mm (1-1/4″) 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)

*Pierce rating for handheld use or with automatic torch height control

Gouge capacity Metal removal rate Groove profile
Typical gouge 8,2 kg (18.2 lbs.) per hour 3,5 mm D x 6,6 mm W (0.14″ D x 0.26″ W)

Specifications – CE/CCC

Input voltages (± 10%) 400 V, 3-PH, 50/60 Hz
Input current @ 12.2 kW 380/400 V, 3-PH, 20.5/19.5 A
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 40° C (104° F) 60% @ 85 A, 380–400 V, 3-PH

100% @ 66 A, 380–400 V, 3-PH

Open circuit voltage (OCV) 270 VDC
Weight with 7,6 m (25′) torch 23.5 kg (52 lbs.)

CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.

Dimensions with handles 483 mm D; 233 mm W; 430 mm H

(19″ D; 9.2″ W; 17″ H)

Gas supply Cutting: air (clean, dry, oil-free air), nitrogen
Recommended inlet gas flow rate/pressure Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)

Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)

Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 20 kW or 25 kVa for full 85 A output
Electrical efficiency 91.9%
Recyclability 100%
Warranty Power supply: 6-year, Torch: 1-year

ORDERING INFORMATION – CE/CCC

(CE – For use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.)

Below are the standard system configurations, which include a power supply, torch or torches, work cable, 3-4 cartridges, and product information. Some configurations may include additional items such as a remote pendant and communication cables.

75° hand torch 75° and 15°
hand torch
  180° full-length
machine torch
180° full-length machine torch
and 75° hand torch
Torch lead length 7,6 m
(25′)
15,2 m (50′) 7,6 m
(25′)
  7,6 m
(25′)
10,7 m
(35′)
15,2 m
(50′)
10,7 m/7,6 m
(35’/25′)
X = With remote pendant   X X X
Powermax85 SYNC power supplies Handheld   Mechanized
400 V CE/CCC standard power supply 087196 087197 087200
400 V CE/CCC power supply with CPC port and voltage divider 087198 087199 087201 087202 087203 087204
400 V CE/CCC power supply with CPC port, voltage divider, and serial port 087205 087220 087206  

 

 

CUSTOM CONFIGURATIONS – CE/CCC

Select power supply, torch, work cable, cartridge, and other components.

Power supply option Standard With CPC port and voltage divider With CPC port, voltage divider and serial port
Powermax85 SYNC 380-400 V CE/CCC 087210 087211 087212

Hypertherm: The World’s #1 Requested Plasma Brand

Description

The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data.

The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

Powermax85 Sync – Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimize operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Powermax85 SYNC plasma cutter and consumables | Hypertherm

Specifications

Cut and gouge capacities

Cut capacity Thickness Cut speed
Recommended 25 mm (1″) 500 mm/min (20 ipm)
32 mm (1-1/4″) 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)

*Pierce rating for handheld use or with automatic torch height control

Gouge capacity Metal removal rate Groove profile
Typical gouge 8,2 kg (18.2 lbs.) per hour 3,5 mm D x 6,6 mm W (0.14″ D x 0.26″ W)

Specifications – CE/CCC

Input voltages (± 10%) 400 V, 3-PH, 50/60 Hz
Input current @ 12.2 kW 380/400 V, 3-PH, 20.5/19.5 A
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 40° C (104° F) 60% @ 85 A, 380–400 V, 3-PH

100% @ 66 A, 380–400 V, 3-PH

Open circuit voltage (OCV) 270 VDC
Weight with 7,6 m (25′) torch 23.5 kg (52 lbs.)

CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.

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